Fluke MET/CAL Procedure ============================================================================= INSTRUMENT: Fluke 45: CAL ADJ RS-232C /5500 DATE: 22-Oct-97 AUTHOR: Fluke Corporation REVISION: $Revision: 1.5 $ ADJUSTMENT THRESHOLD: 70% NUMBER OF TESTS: 1 NUMBER OF LINES: 337 CONFIGURATION: Fluke 5500A ============================================================================= # # This procedure is based on the automated factory test procedure for the # Fluke 45. The settling times are considerably longer than in the service # manual. # # Source: # Fluke 45 Service manual (July 1989). # # Compatibility: # 5500/CAL or MET/CAL 5.1 or later # # Subprocedures: # None # # Required Files: # ini_val.exe Gets default serial port for UUT from METCAL.INI. # # System Specifications: # TUR calculation is based on specification interval of the accuracy file. # The default 5500A accuracy file contains 90 day specs. # # Fluke makes no warranty, expressed or implied, as to the fitness # or suitability of this procedure in the customer's application. # # The 90 day specifications of the 5500A are used in TUR computations. # STEP FSC RANGE NOMINAL TOLERANCE MOD1 MOD2 3 4 CON 1.001 ASK- R N F W 1.002 HEAD EQUIPMENT SETUP 1.003 DISP [32] WARNING 1.003 DISP HIGH VOLTAGE is used or exposed during the performance 1.003 DISP of this calibration. DEATH ON CONTACT may result if 1.003 DISP personnel fail to observe safety precautions. 1.004 DISP Connect the UUT to an ac power source. 1.004 DISP Turn the UUT on. 1.004 DISP Warm-up time: 1 hour. 1.004 DISP Ambient temperature: 18C - 28C. 1.004 DISP Relative humidity: less than 70% MOhm range only. 1.004 DISP Less than 90% all other functions and ranges. 1.005 DOS ini_val metcal.ini startup port 1.006 DISP Connect the UUT to [MEM2]. 1.007 DISP To select the proper RS-232C parameters on Fluke 45: 1.007 DISP Press 2ND, then RATE to select COMM. 1.007 DISP Use the up and down arrow keys to make selections. 1.007 DISP Select 4800 baud and press AUTO. 1.007 DISP Select no Parity and press AUTO. 1.007 DISP Select OFF Echo and press AUTO. 1.008 DISP The Cal Enable button is located on the right side 1.008 DISP of the display and is recessed beneath the calibration 1.008 DISP seal. Enable the calibration mode by pressing the 1.008 DISP Cal Enable button for about three (3) seconds. 1.008 DISP Use a small screwdriver or equivalent blunt-tipped 1.008 DISP object. Avoid sharper-tipped objects (such as pencils. 1.008 DISP ("CAL" appears in the secondary display.) 1.009 PORT [P4800,N,8,1,X][T10000][TERM LF]REMS[10][I!] 1.010 DISP *************************************************** 1.010 DISP To reduce noise pickup by test leads, particularly 1.010 DISP during high Ohms calibration, use shielded test 1.010 DISP cables between the Fluke 5500A and Fluke 45. 1.010 DISP *************************************************** 1.011 DISP Connect the 5500A and the UUT as follows. 1.011 DISP [32] 5500A NORMAL HI to UUT V Ohm Diode 1.011 DISP [32] 5500A NORMAL LO to UUT COM 1.012 HEAD DC VOLTS CALIBRATION STEPS 1-10 1.013 PORT CAL 1[10][I!] 1.014 HEAD DC VOLTS CALIBRATION STEP 1 1.015 5500 0.0000mV S 2W 1.016 PORT [D5000]CALSTEP?[10][I][I!] 1.017 MATH MEM1 = MEM 1.018 JMPZ 1.020 1e-006U 1.019 JMP 1.075 1.020 HEAD DC VOLTS CALIBRATION STEP 2 1.021 5500 90.000mV S 2W 1.022 PORT [D5000]CALSTEP?[10][I][I!] 1.023 MATH MEM1 = MEM - 0.09 1.024 JMPZ 1.026 1e-006U 1.025 JMP 1.075 1.026 HEAD DC VOLTS CALIBRATION STEP 3 1.027 5500 -90.000mV S 2W 1.028 PORT [D5000]CALSTEP?[10][I][I!] 1.029 MATH MEM1 = MEM + 0.09 1.030 JMPZ 1.032 1e-006U 1.031 JMP 1.075 1.032 HEAD DC VOLTS CALIBRATION STEP 4 1.033 5500 900.00mV S 2W 1.034 PORT [D5000]CALSTEP?[10][I][I!] 1.035 MATH MEM1 = MEM - 0.9 1.036 JMPZ 1.038 1e-006U 1.037 JMP 1.075 1.038 HEAD DC VOLTS CALIBRATION STEP 5 1.039 5500 0V S 2W 1.040 PORT [D5000] 1.041 5500 90.000mV S 2W 1.042 PORT [D5000]CALSTEP?[10][I][I!] 1.043 MATH MEM1 = MEM - 0.09 1.044 JMPZ 1.046 1e-006U 1.045 JMP 1.075 1.046 HEAD DC VOLTS CALIBRATION STEP 6 1.047 5500 290.00mV S 2W 1.048 PORT [D5000]CALSTEP?[10][I][I!] 1.049 MATH MEM1 = MEM - 0.29 1.050 JMPZ 1.052 1e-006U 1.051 JMP 1.075 1.052 HEAD DC VOLTS CALIBRATION STEP 7 1.053 5500 2.9000V S 2W 1.054 PORT [D5000]CALSTEP?[10][I][I!] 1.055 MATH MEM1 = MEM - 2.9 1.056 JMPZ 1.058 1e-006U 1.057 JMP 1.075 1.058 HEAD DC VOLTS CALIBRATION STEP 8 1.059 5500 29.000V S 2W 1.060 PORT [D7000]CALSTEP?[10][I][I!] 1.061 MATH MEM1 = MEM - 29 1.062 JMPZ 1.064 1e-006U 1.063 JMP 1.075 1.064 HEAD DC VOLTS CALIBRATION STEP 9 1.065 5500 290.00V S 2W 1.066 PORT [D7000]CALSTEP?[10][I][I!] 1.067 MATH MEM1 = MEM - 290 1.068 JMPZ 1.070 1e-006U 1.069 JMP 1.075 1.070 HEAD DC VOLTS CALIBRATION STEP 10 1.071 5500 1000.0V S 2W 1.072 PORT [D7000]CALSTEP?[10][I][I!] 1.073 MATH MEM1 = MEM - 1000 1.074 JMPZ 1.079 1e-006U 1.075 HEAD DC VOLTS CALIBRATION ADJUSTMENT FAILED! 1.076 OPBR Do you want to repeat the test? 1.077 JMPT 1.012 1.078 JMP 1.263 1.079 5500 * S 1.080 HEAD AC VOLTS CALIBRATION STEPS 11-17 1.081 PORT CAL 2[10][I!] 1.082 HEAD AC VOLTS CALIBRATION STEP 11 1.083 5500 29.000mV 1kH SI S 2W 1.084 PORT [D20000]CALSTEP?[10][I][I!] 1.085 MATH MEM1 = MEM - 0.029 1.086 JMPZ 1.088 1e-006U 1.087 JMP 1.123 1.088 HEAD AC VOLTS CALIBRATION STEP 12 1.089 5500 290.00mV 1kH SI S 2W 1.090 PORT [D20000]CALSTEP?[10][I][I!] 1.091 MATH MEM1 = MEM - 0.29 1.092 JMPZ 1.094 1e-006U 1.093 JMP 1.123 1.094 HEAD AC VOLTS CALIBRATION STEP 13 1.095 5500 290.00mV 1kH SI S 2W 1.096 PORT [D20000]CALSTEP?[10][I][I!] 1.097 MATH MEM1 = MEM - 0.29 1.098 JMPZ 1.100 1e-006U 1.099 JMP 1.123 1.100 HEAD AC VOLTS CALIBRATION STEP 14 1.101 5500 2.9000V 1kH SI S 2W 1.102 PORT [D15000]CALSTEP?[10][I][I!] 1.103 MATH MEM1 = MEM - 2.9 1.104 JMPZ 1.106 1e-006U 1.105 JMP 1.123 1.106 HEAD AC VOLTS CALIBRATION STEP 15 1.107 5500 29.000V 1kH SI S 2W 1.108 PORT [D15000]CALSTEP?[10][I][I!] 1.109 MATH MEM1 = MEM - 29 1.110 JMPZ 1.112 1e-006U 1.111 JMP 1.123 1.112 HEAD AC VOLTS CALIBRATION STEP 16 1.113 5500 290.00V 1kH SI S 2W 1.114 PORT [D17000]CALSTEP?[10][I][I!] 1.115 MATH MEM1 = MEM - 290 1.116 JMPZ 1.118 1e-006U 1.117 JMP 1.123 1.118 HEAD AC VOLTS CALIBRATION STEP 17 1.119 5500 750.00V 1kH SI S 2W 1.120 PORT [D15000]CALSTEP?[10][I][I!] 1.121 MATH MEM1 = MEM - 750 1.122 JMPZ 1.127 1e-006U 1.123 HEAD AC VOLTS CALIBRATION ADJUSTMENT FAILED! 1.124 OPBR Do you want to repeat the test? 1.125 JMPT 1.080 1.126 JMP 1.260 1.127 5500 * S 1.128 HEAD DC MILLIAMPS CALIBRATION STEPS 18-19 1.129 DISP Connect the 5500A and the UUT as follows. 1.129 DISP [32] 5500A AUX HI to UUT 100mA 1.129 DISP [32] 5500A AUX LO to UUT COM 1.130 PORT CAL 3[10][I!] 1.131 HEAD DC MILLIAMPS CALIBRATION STEP 18 1.132 5500 29.000mA S 2W 1.133 PORT [D3000]CALSTEP?[10][I][I!] 1.134 MATH MEM1 = MEM - 0.029 1.135 JMPZ 1.137 1e-006U 1.136 JMP 1.142 1.137 HEAD DC MILLIAMPS CALIBRATION STEP 19 1.138 5500 100.00mA S 2W 1.139 PORT [D3000]CALSTEP?[10][I][I!] 1.140 MATH MEM1 = MEM - 0.1 1.141 JMPZ 1.146 1e-006U 1.142 HEAD DC MILLIAMPS CALIBRATION ADJUSTMENT FAILED! 1.143 OPBR Do you want to repeat the test? 1.144 JMPT 1.003 1.145 JMP 1.264 1.146 5500 * S 1.147 HEAD AC MILLIAMPS CALIBRATION STEPS 20-21 1.148 PORT CAL 4[10][I!] 1.149 HEAD AC MILLIAMPS CALIBRATION STEP 20 1.150 5500 29.000mA 1kH SI S 2W 1.151 PORT [D5000]CALSTEP?[10][I][I!] 1.152 MATH MEM1 = MEM - 0.029 1.153 JMPZ 1.155 1e-006U 1.154 JMP 1.160 1.155 HEAD AC MILLIAMPS CALIBRATION STEP 21 1.156 5500 100.00mA 1kH SI S 2W 1.157 PORT [D5000]CALSTEP?[10][I][I!] 1.158 MATH MEM1 = MEM - 0.1 1.159 JMPZ 1.164 1e-006U 1.160 HEAD AC MILLIAMPS CALIBRATION ADJUSTMENT FAILED! 1.161 OPBR Do you want to repeat the test? 1.162 JMPT 1.147 1.163 JMP 1.264 1.164 5500 * S 1.165 HEAD DC AMPS CALIBRATION STEP 22 1.166 DISP Connect the 5500A and the UUT as follows. 1.166 DISP [32] 5500A AUX HI to UUT 10A 1.166 DISP [32] 5500A AUX LO to UUT COM 1.167 PORT CAL 5[10][I!] 1.168 5500 10.000A S 2W 1.169 PORT [D3000]CALSTEP?[10][I][I!] 1.170 MATH MEM1 = MEM - 10 1.171 JMPZ 1.176 1e-006U 1.172 HEAD DC AMPS CALIBRATION ADJUSTMENT FAILED! 1.173 OPBR Do you want to repeat the test? 1.174 JMPT 1.165 1.175 JMP 1.264 1.176 5500 * S 1.177 HEAD AC AMPS CALIBRATION STEPS 23-24 1.178 PORT CAL 6[10][I!] 1.179 HEAD AC AMPS CALIBRATION STEP 23 1.180 5500 2.200A 1kH SI S 2W 1.181 PORT CALREF 2.2[10][I!][D5000]CALSTEP?[10][I][I!] 1.182 MATH MEM1 = MEM - 2.2 1.183 JMPZ 1.185 1e-006U 1.184 JMP 1.190 1.185 HEAD AC AMPS CALIBRATION STEP 24 1.186 5500 10.000A 1kH SI S 2W 1.187 PORT [D5000]CALSTEP?[10][I][I!] 1.188 MATH MEM1 = MEM - 10 1.189 JMPZ 1.194 1e-006U 1.190 HEAD AC AMPS CALIBRATION ADJUSTMENT FAILED! 1.191 OPBR Do you want to repeat the test? 1.192 JMPT 1.177 1.193 JMP 1.264 1.194 5500 * S 1.195 HEAD OHMS CALIBRATION STEPS 25-29 1.196 DISP Connect the 5500A and the UUT as follows. 1.196 DISP [32] 5500A NORMAL HI to UUT V Ohm Diode 1.196 DISP [32] 5500A NORMAL LO to UUT COM 1.196 DISP [32] 5500A AUX HI to UUT V Ohm Diode 1.196 DISP [32] 5500A AUX LO to UUT COM 1.197 PORT CAL 7[10][I!] 1.198 HEAD OHMS CALIBRATION STEP 25 1.199 5500 190.0Z S CW 1.200 PORT CALREF [MEM1][10][I!][D15000]CALSTEP?[10][I][I!] 1.201 MATH MEM1 = MEM - 190 1.202 JMPZ 1.204 1.9U 1.203 JMP 1.230 1.204 HEAD OHMS CALIBRATION STEP 26 1.205 5500 1900Z S CW 1.206 PORT CALREF [MEM1][10][I!][D4000]CALSTEP?[10][I][I!] 1.207 MATH MEM1 = MEM - 1900 1.208 JMPZ 1.210 19U 1.209 JMP 1.230 1.210 HEAD OHMS CALIBRATION STEP 27 1.211 5500 19000Z S CW 1.212 PORT CALREF [MEM1][10][I!][D3000]CALSTEP?[10][I][I!] 1.213 MATH MEM1 = MEM - 19000 1.214 JMPZ 1.217 190U 1.215 JMP 1.230 1.216 5500 * S 1.217 HEAD OHMS CALIBRATION STEP 28 1.218 DISP Connect the 5500A and the UUT as follows. 1.218 DISP [32] 5500A NORMAL HI to UUT V Ohm Diode 1.218 DISP [32] 5500A NORMAL LO to UUT COM 1.219 5500 190000Z S 2W 1.220 PORT CALREF [MEM1][10][I!][D3000]CALSTEP?[10][I][I!] 1.221 MATH MEM1 = MEM - 190000 1.222 JMPZ 1.224 1900U 1.223 JMP 1.230 1.224 HEAD OHMS CALIBRATION STEP 29 1.225 5500 1900000Z S 2W 1.226 PORT CALREF [MEM1][10][I!] 1.227 PORT CALREF [MEM1][10][I!][D9000]CALSTEP?[10][I][I!] 1.228 MATH MEM1 = MEM - 1900000 1.229 JMPZ 1.234 19000U 1.230 HEAD OHMS CALIBRATION ADJUSTMENT FAILED! 1.231 OPBR Do you want to repeat the test? 1.232 JMPT 1.195 1.233 JMP 1.264 1.234 5500 * S 1.235 HEAD CONTINUITY/HYSTERESIS THRESHOLD CAL. STEPS 30-31 1.236 PORT CAL 8[10][I!] 1.237 HEAD CONTINUITY/HYSTERESIS THRESHOLD CAL. STEP 30 1.238 5500 0.000mV S 2W 1.239 PORT [D2000]CALSTEP?[10][I][I!] 1.240 MATH MEM1 = MEM 1.241 JMPZ 1.243 1e-006U 1.242 JMP 1.248 1.243 HEAD CONTINUITY/HYSTERESIS THRESHOLD CAL. STEP 31 1.244 5500 20.00mV S 2W 1.245 PORT [D3000]CALSTEP?[10][I][I!] 1.246 MATH MEM1 = MEM - 0.02 1.247 JMPZ 1.253 1e-006U 1.248 HEAD CONTINUITY/HYSTERESIS THRESHOLD CAL ADJUSTMENT FAILED! 1.249 OPBR Do you want to repeat the test? 1.250 JMPT 1.235 1.251 JMP 1.264 1.252 5500 * S 1.253 HEAD FREQUENCY CALIBRATION STEP 32 1.254 PORT CAL 9[10][I!] 1.255 5500 10kH 0.7072V SI S 2W 1.256 PORT [D2000]CALSTEP?[10][I][I!] 1.257 MATH MEM1 = MEM - 10000 1.258 JMPZ 1.262 0.1U 1.259 HEAD FREQUENCY CALIBRATION ADJUSTMENT FAILED! 1.260 OPBR Do you want to repeat the test? 1.261 JMPT 1.122 1.262 5500 * S 1.263 PORT *RST[10][I!][D1000]LOCS[10][I!] 1.264 END